elumatec AG

A fast downstream centre for reinforcement screw driving, drilling and routing cut-to-length profiles for window, door and curtain wall manufacturing with and without steel reinforcement.

Portal design for high profile cross-sections and process-optimised throughput. Additional efficiency through parallel processing by external reinforcement screwdriver system.

• Work sequence as needed, either from the left towards the right or the reverse
• Infeed with motorised, continuously adjustable gripper
• Lifting function for gap-free loading of the feed magazine
• Profiles are guided on rollers to ensure gentle treatment of the profile and protective film as well as completion of long machining operations without re-clamping
• Simultaneous reinforcement screw driving through external screw driving station
• Internal gripper avoids damaging the profiles
• Integrated measuring sensors for part length monitoring
• Outfeed for parts via discharge table
• Industrial PC with Windows operating system
• Barcode scanner
   

Technical specifications

• Feed magazine capacity, eleven profile bars
• Part lengths 400 - 4,000 mm
• Profile cross-sections up to 130 x 205 mm W x H
• Capacity for up to 30 machining units
• Routing units with up to 20,000 rpm
• Drilling unit with gear unit delivers 1.2 kW
• Pivoting reinforcement screwdriver unit for screw placement from both sides
   

Options

• Outfeed for parts via a belt conveyor protects profiles and offers different capacities
• Additional reinforcement screwdriver units for multiple types of screws
• Upending unit for profiles that are difficult to clamp
• Reinforcement screwdriver unit with controlled servo drive for screw tightening with a gentle touch
• Noise abatement enclosure

3-axis model for metal construction applications

• Designed for economical and efficient machining of aluminium, PVC and steel profiles
• All operations, such as routing, drilling and tapping are performed while the profile bar is stationary to protect the profile surfaces
• A rotation unit (rotating mechanism) integrated into the spindle makes it possible to adjust the rotating angle head to 0°, -90°, -180° and -270°
• Better machining results thanks to the intelligent control technology
• Fast positioning of the machining unit with up to 120 m/min thanks to dynamic servo drives
• Tapping without compensation chuck
• Automatic clamp recognition and clamp positioning
• Automatic tool changer with four tool tray positions (without tools)
• Automatic tool changer for an angle head
• Modern 3-axis controller
• The absolute rotary encoder system means no axis homing is required
• Automatic clamp recognition and positioning prevents collisions
• Power torque routing motor with enclosed speed control for short spindle start-up and braking times.
• Certified, drive-integrated safety functions
• Low power consumption thanks to the intelligent control technology
• DC link coupling in the axis drives with power feedback and brake energy buffering in the drives ensure energy recovery
• Green Line cooling unit for the control cabinet with reduced energy consumption.
• Windows operating system
• 15" flat screen display, USB ports and network connection
• Simple, stress-free program entry with eluCam on the operating panel, even during operation
• Remote maintenance via TCP/IP using existing Internet connection

Machine configuration

• Air-cooled 8 kW, S1 routing spindle
• Enclosure to protect the operator
• Four horizontal, pneumatic material clamping units
• A material stop on the left
• Tool holder HSK-F63
• Routing spindle with integrated rotation unit (0°, -90°, -180° and -270°) for
• Angle head
• HSK-F63 rotating angle head for two tools
• Swarf trays for swarf removal
• Minimum-volume lubrication system
• High performance cutting fluid
• Hand-held operator terminal
• Depth gauge

Technical specifications

• Max. machining length without profile end machining, 4,150 mm
• Max. machining length with profile end machining, 4,000 mm
• Traverse path X-axis 4,295 mm, Vmax. 120 m/min.
• Traverse path Y-axis 910 mm, Vmax. 60 m/min.
• Traverse path Z-axis 475 mm, Vmax. 60 m/min.
• Direction of machining 5 (above, behind, front, left, right)
• Positioning accuracy +/- 0.1 mm
• Max. spindle speed 24,000 rpm
• Spindle power output 8 kW, S1 with feedback (air-cooled)
• Tool holder HSK - F63
• Automatic tool changing
• Four (max. 16) tool tray positions in the automatic magazine
• Angle head
• Disc milling cutter diameter 120 mm
• Tool length (from extent of taper) max. 150 mm
• Clamp positioning automatic
• Clamp Basic (with round guides)
• eluCam software
• Compressed air supply > 7 bar
• Power supply 400 V, 3~, 50 Hz, 22 A
• Air consumption per minute approx. 185 l with spraying
• Total length 6,739 mm
• Depth 2,180 mm
• Height 2,800 mm
• Weight Approx. 2,865 kg

Options

• Tools
• Tool holders
• Automatic tool changer for standard tools
• Automatic tool changer for angle head
• Length measurement on both sides
• Additional stop for overlength machining (left)
• Green Line cooling unit for the control cabinet
• Barcode scanner
• Protective enclosure can optionally completely enclose the machine on all sides, with additional sound insulation
• Easy and intuitive operation thanks to the modern elumatec Customer Interface (ECI)
• Stationary tool magazine
• Four clamps as standard. Up to eight clamps can be equipped as an option
• Material reference stop (right) for positioning workpieces with overlength machining
• Double clamping and other accessories on request

5-axis model for metal construction and industrial applications

• Designed for economical and efficient machining of aluminium, PVC and steel profiles
• All operations, such as routing, drilling and tapping are performed while the profile bar is stationary to protect the profile surfaces
• A-axis continuously adjustable from -120° to +120°
• C-axis continuously adjustable from -220° to +220°
• All five axes can move simultaneously with RTCP (Rotation Tool Centrepoint)
• Moreover, the additional C-axis makes it possible to machine the face of profiles from the left and right
• Linear guides for autonomous clamp positioning
• Better machining results thanks to the intelligent control technology
• Fast positioning of the machining unit with up to 120 m/min thanks to dynamic servo drives
• Tapping without compensation chuck
• The 2-axis add-on unit with the A-axis and C-axis can also accommodate a saw blade with a diameter of 180 mm
• Automatic clamp recognition and clamp positioning
• Automatic tool changer with twelve tool tray positions (without tools)
• Modern 5-axis controller
• The absolute rotary encoder system means no main axis homing is required
• Automatic clamp recognition and positioning prevents collisions
• Power torque routing motor with enclosed speed control for short spindle start-up and braking times
• Certified, drive-integrated safety functions
• Low power consumption thanks to the intelligent control technology
• DC link coupling in the axis drives with power feedback and brake energy buffering in the drives ensure energy recovery
• Green Line cooling unit for the control cabinet with reduced energy consumption
• Windows operating system
• 15" flat screen display, USB ports and network connection
• Simple, stress-free program entry with eluCam on the operating panel, even during operation
• Remote maintenance via TCP/IP using existing Internet connection
   

Machine configuration

• Water-cooled 7 kW, S1 routing spindle
• Autonomous clamp positioning
• Automatic clamp recognition
• Enclosure to protect the operator
• Four horizontal, pneumatic material clamping units
• A material stop on the left
• Tool holder HSK-F63
• Swarf trays for swarf removal
• Minimum-volume lubrication system
• High performance cutting fluid
• Hand-held operator terminal
• Depth gauge
   

Technical specifications

• Max. machining length without profile end machining, 3,851 mm
• Max. machining length with profile end machining, 3,525 mm
• Traverse path X-axis 4,176 mm, Vmax. 120 m/min.
• Traverse path Y-axis 1,040 mm, Vmax. 60 m/min.
• Traverse path Z-axis 540 mm, Vmax. 30 m/min.
• Direction of machining 5 (above, behind, front, left, right)
• Positioning accuracy +/- 0.1 mm
• Max. spindle speed 20,000 rpm
• Spindle power output 7 kW, S1 (water-cooled)
• Tool holder HSK - F63
• Automatic tool changing
• Twelve tool tray positions in the automatic magazine
• Disc milling cutter diameter 120 mm
• Saw blade diameter 180 mm
• Tool length (from extent of taper) max. 150 mm
• Clamp positioning autonomous
• Premium clamp (with linear guides)
• eluCam software
• Compressed air supply > 7 bar
• Power supply 400 V, 3~, 50 Hz, 22 A
• Air consumption per minute approx. 185 l with spraying
• Total length 7.534 mm
• Depth 2,180 mm
• Height 2,800 mm
• Weight Approx. 3,485 kg
   

Options

• Tools
• Tool holders
• Saw blade, 180 mm
• Length measurement on both sides
• Additional stop for overlength machining (left)
• Material reference stop (right) for positioning workpieces with overlength machining
• Green Line cooling unit for the control cabinet
• Barcode scanner
• Protective enclosure can optionally completely enclose the machine on all sides, with additional sound insulation
• Easy and intuitive operation thanks to the modern elumatec Customer Interface (ECI)
• Stationary tool magazine
• Four clamps as standard. Up to eight clamps can be equipped as an option
• Double clamping and other accessories on request

The SBZ 141 4-axis profile machining centre is the latest addition to elumatec's highly successful SBZ 14x series. The new model comes with high-performance features to round off the product family. The machine bed has once again been made more stable and given a more ergonomic design, while the autonomous clamp positioning is also new. This allows more efficient cycling of the machining steps, which accelerates pass-through times. The hood and the control panel have been redesigned to make operation more efficient.

Advantages at a glance

• 4-axis profile machining centre for economical and efficient machining of aluminium and thin-walled steel profiles
• Autonomous clamp positioning enables clamp arrangement during secondary time
• All operations, such as routing, drilling and tapping are performed while the profile bar is stationary to protect the profile surfaces
• Machining with all tools at angles continuously adjustable from 0° to 180°
• A rotating angle head with two different tools is available for double-bar and end machining (0° - 90° - 180° - 270°) (option)

Technical specifications

• X-axis traverse path 4.200 mm, 7.600 mm, 9.700 mm
• Y-axis traverse path 850 mm, Vmax. 65 m/min.
• Z-axis traverse path 650 mm, Vmax. 60 m/min.
• Pivoting angle A-axis, 0° - 180°; freely programmable in 1/10° steps
• Max. spindle speed 24,000 rpm
• Spindle power output 11 kW, S1
• Tool changer for eight tools, additional stationary tool positions on request

The SBZ 151 Edition 90 profile machining centre, our special anniversary model, features the proven advantages of the all-rounder in a new, contemporary design, with a new-generation control system, an ergonomic control unit and an optimised clamp concept. And as if that weren't enough, it is also eluCloud ready.

The Edition 90 gives you the following additional tool package with a connection licence:

• Tool rack set HSK63, basic, 5 chucks
• HM saw blade, teeth = 34, diameter = 180 mm, teeth width 3.5 m
• Mount HSK-F63 d20 for saw blade D = 180 mm
• HM cutter set for SBZ 150/151 aluminium
• SBZ 151 connection licence to eluCad
   

Advantages at a glance

• Autonomous clamp positioning with absolute measurement system
• Short tool changing times thanks to on-board tool changers
• Fast positioning of the machining unit with up to 60 m/min thanks to dynamic servo drives
• The absolute rotary encoder system means no axis homing is required
• Processing on a stationary bar to protect the material surface
• Certified, drive-integrated safety functions
• 5-axis CNC control for 3D machining, notching and cutting
• Operating panel with Windows operating system and large 15" flat screen display
• Connections: 1 x USB, network with RJ45 10/100 MBit
• Allows secure programming via eluCad or via DIN ISO code
• Remote maintenance via TCP/IP using existing Internet connection
• Dual clamping system
   

The new clamp concept

• The new clamp concept enables readjustment of the clamp width without requiring tools.
• 2 Clamp holders can be pulled out as desired for tall profi les.
• 3 The magnetic clamp blocks allow quick changeover to different profi le cross-sections.
   

Technical specifications

Travelling ranges and machining areas:

• X-axis [mm]: up to 6.000 / 7.300 / 9.000 / 10.300 / 12.000 / 13.300 / 15.000 / 16.300
• Y-axis [mm]: up to 1.150
• Z-axis [mm]: up to 715
• A-axis pivoting range: -110° - +110°
• C-axis pivoting angle: -182° - +182°
   

Rates of travel:

• X/Y/Z-axis [m/min]: 60/40/40
• A/C-axis [°/sec.]: 175/175
   

Router spindle:

• Speed [1/min]: up to 24,000
• Power output [kW]: 20, S1
• Tool holder: HSK-F63
   

Tool changing system:

• 21 tool positions: 13 standard tools, 7 special tools up to 180 mm diameter and 1 saw blade up to D = 500 mm
• Tool length: max. 180 mm (tool + holder)