INO MACHINERY

3+1 AXIS CNC PROFILE MACHINING CENTER:

The Fujicam XP 7000 is a 3 Axis CNC Profile Machining center designed for processing profiles with high precision and speed. The machine is basically designed for machining light alloy profiles such as aluminium, pvc, copper, steel up to 20 mm wall thickness, stainless steel up to 2 mm wall thickness.

Thanks to the high precision and the large processing capabilities, the machine is suitible for all windows and doors profiles, curtain wall profiles, unitised curtain wall profiles, automotive industry, aviation industry, bus industry and furniture industry. The 7 meter net machining length of the machine is divided into 2 working zones of 3.500 mm each and the machine functions in 2 stations that can be independently programmed.

The drilling operations and the milling operations are drawn thanks to 3D CAD-CAM Software “CamBOX” and the G codes are carried through a CNC Controller to the machine milling spindle.

Technical Description:

• 7.000 mm net processing area
• 9,0 kW 24.000 rpm Spindle ISO30 Tool Holders
• Tool changer magazine with 8 positions
• Max diameter disc-cutter – 300 mm. This is a special design for Windows&Doors&Sliding systems.
• 3 kW 18.000 rpm double sided angular spindle head mounted in front of the main spindle to work from the both sides of the profile
• 8 profile clamps – automatically positioned according to the positions assigned by the CAD-CAM
• 450 mm X 300 mm Profile processing from the top, 300 mm X 300 mm profile processing from 3 sides of the profile
• CNC controlled pulse spray mist coolant system

CAD-CAM programming

4 AXIS CNC PROFILE MACHINING CENTER:

Fujicam XP 8000 is a Gantry type 4 axis CNC machining center for processing profiles. The Maxi-Steel type of extra strengthened machine body has a huge rigidity and flexibility in processing profiles up to 350 mm X 350 mm in 0,1 mm / 1 meter ultimate precision and 80 mt./min X Axis speed. With the heavy body and the gantry type of machining bridge, it is possible to process the heaviest aluminium profiles, even hard steel and stainless steel profiles.

The clamping units are moved automatically by the column and the data is collected form the CamBOX 3D CADCAM software that generates G codes from the profile drawings. All profile data can be imported from dxf and dwg files very easily through the software and the machining operations can be programmed by using the ready macros for drilling and milling. The machine has 9,0 kW 24.000 rpm spindle with adjustable speed for different thickness of materials.

The high speed spindle can rotate in A axis between 0 to 180 in all intermediate degrees. All the axes are controlled by the brushless servo motors and servo drivers through CNC controller. The real CNC controller is collecting the processing data of G codes from the CamBOX 3D CAD-CAM software and all the moves of the axes are adjusted very smoothly and controlled perfectly.

Inside the tool changer magazine, it is possible to place many tools up to 300 mm of disc cutter diameter and 350 mm length of cutter bits. This giant tooling helps the operator to solve many machining problems very easily. The ISO 30 conic tool holders are standard where in case the customer needs, HSK F63 is also possible optionally.

Technical Description:

• 7.000 mm net processing area
• 0-180 degrees rotating spindle.
• 9,0 kW 24.000 rpm Spindle ISO30 Tool Holders
• Tool changer magazine with 7 positions
• Max diameter disc-cutter – 300 mm. This is a special design for Windows&Doors&Sliding systems.
• 8 profile clamps – automatically positioned according to the positions assigned by the CAD-CAM
• 450 mm X 350 mm Profile processing from the top
• 350 mm. X 350 mm. Profile processing in 4 Axis
• CNC controlled pulse spray mist coolant
• CAD-CAM programming – 4 Axis – 2 Licances
• Additional PC for connection via internet for troubleshooting and ORGADATA use.

CNC Aluminium Verbundplatten-Bearbeitungszentrum: 

Die Fujicam XT-Serie von INO Makine ist eine exzellente Maschine ausgestattet mit modernster Technologie und für den Einsatz im Bereich der Aluminiumtüren- und –fensterproduktion, sowie für die Produktion von Fassadenverkleidungen geeignet. Die Maschine bietet Herstellern von Fassadenverkleidungen höchste Effizienz für schnelle und präzise Produktion. Viele Funktionen ermöglichen es den Bedienern Platten schnell und ohne großen Aufwand zu laden und das Programm schnell auszuführen. Durch die CNC-gesteuerte Arbeitsflächenautomation, welche automatisch die Vakuumbereiche entsprechend der Plattengröße ermittelt und die Referenzanschläge entsprechend der Auftragsreihenfolge automatisch anhebt und entfernt, kann selbst ein Bediener, der noch nie im Doppelstationsmodus gearbeitet hat, die Maschine äußerst einfach bedienen. Die Optimierung durch AutoCad basierter CamBox-Software garantiert die geringste Verschwendung auf dem Markt und ermöglicht somit die höchste Anzahl von Teilen ohne Platten zu verschwenden.

Es handelt sich um ein CNC-Plattenbearbeitungszentrum, das dank der 6,5m langen Arbeitsfläche die Bearbeitung von großen Platten ermöglicht und eine Doppelbearbeitungsstation besitzt. Die Doppelbearbeitungsstation bietet durch eine hohe Plattenbearbeitungskapazität eine mindestens 50%ige Kapazitätserhöhung, da das Stoppen der Maschine bei den Lade- und Entladezeiten im Vergleich zu Einzelstationsmaschinen vermieden werden. Die von INO Makine bereitgestellte Software CAM-BOX CAD-CAM ist standardmäßig verfügbar.

Das Model XT 1665 CNC-Zuschnitt- und Bearbeitungszentrum wird vorallem von Unternehmen mit hoher Kapazität in Serienproduktion bevorzugt.

Das Brückensystem, das den Fräskopf trägt, wird von beien Seiten von jeweils zwei reduzierten Servomotoren mit einer Präzision von 0,1mm/1m angetrieben.

Bei Modellen im Doppelspindelbetrieb arbeiten die Fräsmotoren nacheinander. Nachdem der eine Fräskopf die Bearbeitung beendet hat, beginnt der zweite Fräskopf mit dem Schneidevorgang.

Bei Modellen im einspindeligen Funktionsbetrieb mit Werkzeugwechselmodus erfolgt die Bearbeitung dank der auf der Brücke installierten servopneumatischen Werkzeugwechselmotors mit 8 verschiedenen Werkzeugmagazinen.

Dank der beschriebenen Funktionen, sind Unternehmen in der Lage Projekte mit speziellen Dimensionen zu akzeptieren, den Produktionsverlauf vorherzusehen, Zeit, Energie und Arbeitskraft zu sparen und gleichzeitig die Bearbeitungsqualität zu erhöhen.

Technische Daten:

• 1.600 X 6.500 mm Netto-Bearbeitungsbereich (2.100 mm Bearbeitungsbreite ist optional)
• 300 mm. Z-Achse Hub
• 9,0 kW 24.000 U/min. Spindel ISO 30 Werkzeughalter
• Automatischer Werkzeugwechsler mit 6 Positionen
• Arbeitsflächen aus Polyethylen
• 8 CNC-gesteuerte Referenzpunkte

DOUBLE BRIDGE CNC COMPOSITE PANEL MACHINING CENTER:

The XX Series is a CNC Multi-Head & Multi-Panel Working Machine is the double bridge version of Fujicam XT Series Machinery. The machine has superior capabilities compared to a single bridge machining center.

The XX Series is controlled by 2 CNC controllers combined in one electrical body, all axis are moving with high-resolution servo motors and all are in communication with each other to maintain the best output.

The vacuuming table is divided into 12 vacuuming zones. Each zone is controlled by a 24V pneumatic valves to open and close. The system is working automatically in detecting vacuuming zones like in the XT Series.

The machine’s standard model is working with double spindle and optionally it is possible to choose the automatic tool changer version.

There is a huge dust extractor functioning with jet-pulse technology. One single dust extraction system is connected to 2 different machining bridges and both are optimized through the pressure controlling technology. No single dust falls on the panel.

MACHINING 2 SEPARATE PANELS LIKE 2 DIFFERENT MACHINES AND MACHINING LONG PANELS LIKE 6-8 METERS WITH TWO BRIDGES AT THE SAME TIME WITH 2 BRIDGES.

IN CASE ONE OF THE BRIDGES IS BROKEN AND STOPS, THE USER CAN WORK WITH THE MACHINE SINGLE BRIDGE AND DOUBLE STATIONS. IT WORKS BOTH AS A SINGLE MACHINE OR 2 DIFFERENT MACHINES AT THE SAME TIME.

THERE ARE 2 SEPARATE CONTROLLERS. THERE ARE SAFETY SENSORS ON BOTH BRIDGES TO PREVENT THE CRASH AND ALSO ON SOFTWARE SIDE THERE ARE LIMITS SO THAT THE BRIDGES WILL NOT MEET AT THE SAME POINT.

DOUBLE MITRE SAW:

CNC controlled double mitre saw with wide sawblades dedicated for aluminium profile processing

600 mm diameter sawblades with pulse mist coolant system

Thermally treated steel body with high rigidity.

Net 6.000 mm of cutting length can be enlarged up to 11.000 mm thanks to software support.

The movement of the movable head is moving on linear guides and helical crack mill. The accuracy is 0,1 mm. / 1 m.

45-90 degrees are adjusted automatically from the control screen and the in-between degrees are available through manual control.

OPTIONALY the machine can tilt to al degrees from 35 to 135 electronically from the control panel. with this option, the machine can be programmed to cut in different angles and different dimensions.

The machine has a perfect cut surface thanks to the cross movement of the sawblade through curved path of the hydro-pneumatic cylinder. This is a unique system used only by Winotec models.

The touchpad LED screen gives an ultimate simplicity to import the optimization lists and the users’ menu is completely user friendly designed.

The machine can OPTIONALLY have the cutting software conversion kit and work with cutting lists obtained from window softwares or industrial profile machining softwares. Depending on a cutting list imported by a USB drive,  the machine can produce barcodes and send the G codes of the slots and holes to the machining centers.