GRAF Synergy srl

Via Galileo Galilei 38

41015 Nonantola MO

Italy

Phone: +39.0598.18256

Fax: +39.0598.178161

www.grafsynergy.com

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Hall 3 / 3-149

Products of GRAF Synergy srl (5)

Exhibitor Profile

Products (5)

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GRAF SYNERGY produces machines, cutting and machining centres for windows and doors fabrication. Our first purpose is the satisfaction of the customer who aims to the technological development of his factory.

Graf Synergy main plant is located in Modena, Italy, one of worldwide most important centres for mechanic.

We sell our hi-tech reliable and user friendly fabrication centres all over the world supplying our products to both big factories and even smallest workshops. Applied research is leading our factory dynamic and the results are daily confirming the professionality of our staff.

We have over 120 different products on catalogue, starting by the traditional stand alone machine up to most sophisticated fabrication centres; windows and doors manufacturers can find in Graf Synergy a partner which always designs and produces updated and reliable machines. Our machines production quality comes by high assembling care, right choice of material and components, and accurate testing in our workshops. We manufacture single and double head saws, multi-head welders, corner cleaners and, above all, a full range of fabrication centres for PVC and aluminium bars.

Our production starts with the inputs given by our design engineers staff which internally develops dedicated mechanic and electronic. Every machines is conceived for a direct and immediate use, in order to safety customer's aims requests.

Linear cat 500 FAB

Combined CNC machining and cutting centre with 5-6 controlled axes, designed for the processing of PVC and (ALUMINIUM optional) profiles. It consists of an automatic bars loading magazine, which feeds, thanks to CNC gripper and a linear motor, a multi-spindle module and a cutting module with bottom-up blade. An automatic unloading unit for finished pieces is positioned at the end of the automated centre.

The software, developed entirely by GRAF SYNERGY, allows managing system at the very best: the operator shall just load and unload the material.

Technical data:

Blade motor: 2.2 kW
Drilling unit motors: 0.5 kW each
Blade diameter: 500mm
Cutting area: H 130 – L 130mm
U-axis section max. length: 6500mm
MILLING DRILLING UNIT :With 5 electric spindles (optional 10) positioned equidistant at 120° (see above diagram).

Loading module:

Loading magazine with capacity of 10 bars max.
Profile to be loaded max. dimensions in automatic mode: Length =6500mm Width = 125mm Height = 145mm
Profile to be loaded min. dimensions in automatic mode: Length =700mm (400mm optional) Width = 40mm Height = 40mm
Bars locking system with 2-axis controlled CNC gripper.
Profiles gripper moved by a linear motor and prismatic guides withposition reading onto magnetic tape.

Machining module:

Equipped with 5 electro-spindles at 24,000 rpm (optional up to 10 units), assembled so as to ensure machining on each side of the profile, including the inclined ones.
Movement with 2 axes (Y and Z) controlled by Brushless motors.
Profile sliding and guiding system with surfaces with ball bearings to ensure max. working speed and neat cutting.

Cutting module:

Blade rotation thanks to a pneumatic control or a brushless motor (opt)
Ø500 blade with bottom-up motion
Possible cutting angles: -45° 90° +45°
Set of horizontal and vertical vices with clamping capacity (min 40mm – max 125mm).

Unloading module:

Cut and machined profiles automatic extractor
Unloading magazine with safety photocell
Max. unloading capacity: 15 to 20 pieces (optional unloading surface extension)
May be connected with LINEAR FAB 5000 with motor-driven belts table
“Reinforcement insertion module” (optional)

Linearfab 5000

CNC machining centre with 5 controlled axes, designed for processing of PVC (ALUMINIUM optional) profiles. The machine features vanguard solutions combined with usage flexibility and easiness. It consists of an automatic bars loading magazine, which feeds, thanks to CNC gripper and a linear motor, a multi-spindle machining module with optional advanced reinforcement screwing unit. This allows carrying out all machining operations both on PVC and reinforcement, without down times. An automatic unloading unit for finished pieces is positioned at the end of the automated centre. The software, developed entirely by GRAF SYNERGY , allows managing system at the very best: the operator shall just load and unload the material.

Loading module:

Loading magazine with capacity of 10 bars max.
Profile to be loaded max. dimensions in automatic mode: Length = 3500mm Width = 125mm Height = 130mm
Profile to be loaded min. dimensions in automatic mode: Length = 350mm Width = 40mm Height = 40mm
Bars locking system with 2-axis controlled CNC gripper.
Profiles gripper moved by a linear motor and prismatic guides with position reading onto magnetic tape.

Machining and screwing module:

N° 2 automatic opposed screwing units with basket for screws loading.
N° 5 electro-spindles at 24,000 rpm (optional up to 11), assembled so as to ensure machining operations on each side of the profile, including the inclined ones and divided per type: PVC/ALUMINIUM and IRON.
Movement with 2 axes (Y and Z) controlled by Brushless motors.
Profile sliding and guiding system with surfaces with ball bearings to ensure max. working speed and neat cutting.

Unloading module:

Retractable unloading system with workpiece deposit by grippers.
Unloading magazine with safety photocell
Max. unloading capacity: 15 to 20 pieces (optional unloading piano extension)
Possibility of connection with “minitraslo” automatic steel stacker (optional)

Standard accessories:

5 drilling/milling units complete with high-frequency spindels
Drive/Control unit complete with numerically controlled/PC with LCD display type TFT
Service keys
User’s and maintenance manual and spare parts catalogue
10/100 MB network card

Feasible preps:

Screwing aluminium or steel reinforcement, with automatic screws driver.
Drainage drilling/routing in PVC.
Trickle vent routing.
Wall fixing holes through steel reinforcement block.
Holes for transoms and mullions on sash/frame profiles through steel reinforcement.
Transversal holes on transom profiles through steel reinforcement.
Sash/frame location holes for stays.
Holes for hinges on sash.
Holes for corner hinges on sash/frame.
Holes for corner hinges on sash/frame, through steel reinforcement.
Holes for tilt and turn windows hinges, through steel reinforcement.
Holes for Espagnolette through steel reinforcement.
Door lock routing in PVC.
Door lock preparation (holes) through steel/aluminium reinforcemen.
Door lock preparation (holes) through aluminium reinforcement.
Door lock routing in PVC for sash/frame/transom.
Holes for door hinges on sash/frame/transom through steel/aluminium reinforcement.
Letter box routing for door frame/transom through PVC.
Holes for electric release mechanisms.
Hole for door spy-eye through steel reinforcement.
Holes for tilt and turn windows hinges through steel reinforcement on sash/frame/transom.