YILMAZ MAKINE SAN. ve TIC. A.S

Designed to perform any kind of cutting, drilling, marking, and slotting operations on PVC profiles by means of servo controlled engines motors.

• Servo control system providing motion in 8 axis,

• Windows based PC

• Touchscreen panel

• Barcode printer

• Writing information barcode on last profile

• Following the processing situation of the PVC profile on the PC screen simultaneously

• 10 pieces of profile loading capacity of conveyor unit in the range of min. 800 / max. 6500 mm

• Technical support via remote access

• Cutting storage capacity of 6500 rows

• Interface software integrated with all CAD programs

• Simultaneous milling and cutting operation

• Clear user interface

• Conveyor unit with profile feeding capacity of 10 pieces

• Integration with four corner PVC welding and cleaning line

• Drop down cutting unit with servo system having +/- 0.1⁰ accuracy between 30⁰ – 150⁰

• Performing required operation on every surface of profile

• Performing every necessary operations (except notching) for window profiles

• Frame and sash profile recognition system

• Profile width and height dimension control system

• Handling chip and scrap profiles by using conveyor and storage

• Processing capacity of 1200 -1800 running meters / 8 hours

• Automatic lubrication system

• Low pressure control

• LED interior lighting

• Saw diameter: 500 mm

• Minimum profile dimension to be hold (W x H): 40 mm, 40 mm

• Maximum profile dimension to be hold (W x H) : 130 mm x 140 mm

• Maximum profile length to be processed (L max): 6500 mm

• Minimum profile length to be processed (L min): 700 mm

PCC 6505 is a servo controlled machine which is specifically designed for the serial cutting of any kind of PVC and aluminum profiles in the market. The machine is able to cut PVC and alumi- num profiles into required dimension. Operator places 10 pieces of profiles of maximum length of 6.5 m and minimum length of 0.7 m on the feeding conveyor of the machine, and presses on start button. Machine start the cutting operation of the profiles by the help of high performance robot arm and saw unit as per the requested angle between the angle of 30⁰-150° then collocates on the outlet conveyor. Operator attaches barcodes on the processed parts to make them ready for the assembly.

• 500 mm of down-cutting saw blade
• Servo control system ensuring motion control at 5 axis
• Single or multi-bar (packed) cutting features (optional)
• Pneumatic gripper for accurate positioning of the profile
• Horizontal and vertical clamping of workpiece during the sawing operation
• Fully automated feeding, carrying, positioning, cutting and transferring units
• Average time for single piece cut: 10-12 sec/pc. (2000-2300 running meter/ shift)
• Automatic conveyor unit with the loading capacity of 10 pcs of profiles
• Servo controlled saw blade unit that rotates between the range of 30⁰ and 150⁰ with the accuracy of -/+ 0.1⁰
• Windows based PC and 15’’ LCD touch screen color monitor
• Remote connection and providing technical support
• Cutting options; manually or serial cutting from the list
• Interface program easily integrated to all the drawing programs
• Frame and sash recognition system
• Profile width and height dimension control system
• Conveyor belt for chips and scrap profiles
• Automatic lubrication system
• Spray saw blade lubrication system
• Low pressure control for saw blade safety operation
• LED interior lighting with very low energy consumption

OPTIONAL

• Barcode writer
• Single or multi-bar (packed) cutting
• Chip vacuum extractor
• Additional saw blade

• Providing 2 and 4 axis CNC controlled corner cleaning movement and the 4 corners of PVC profiles welding line ...
• Yilmaz cleaning machine custom profiles programming
• Capable to operate manually and automatically,
• Automate the recognition profile,
• Automatic cleaning blade profile with 11 teams,
• separate cleaning blades for colored and white profiles,
• Profile wing width and height chassis control sensor,
• Automatic bearing lubrication system, Windows-based touch-screen computer,
• To be able to transfer programs via USB memory,
• Technical support network with remote connection
• movable control panel,
• The speed can be changed during the process,
• 220 frames / 8 hours (608 CNC)
• 270 frames / 8 hours
• The display of alarms and alerts can be seen,
• Phase control system,
• Low pressure control system,
• Automatic profile flip robot can transfer the end of the 4 corners of the cleaning line feature
• Automation system that allows movement in three axes (X, Y1, Y2),
• Supply range from 0.2 to 2 mm Yilmaz Machine-specific automatic switching,
• Manual and automatic measurement by entering the ability to work with barkdod reader
• Topal able to boil the door,
• Can be entered via the display of the welding parameters and can be saved,
• Quickly and easily replaceable Teflon ironing the feature to create 1,000 Profline the prescription,
• To follow up on the screen during the process of processing time,
• Possibility to place easy profile in long dimension,
• mm or inch operation of the

AIM 7510 is 5-axis servo controlled machining center which is designed to perform drilling, grooving, notching, taping, saw milling, etc. on all kinds of aluminum & PVC profiles, light alloys in general and thin walled steel profiles.

• CNC automation system providing motion control at 5-axis
• Uninterrupted machining property by means of the tandem mode to prevent waste of time
• Easy to programm with user-friendly CAMPROX CAM
• 2 x separate magazine unit for 12 standard tools and 1 for saw blade with 350 mm dia.
• Solid steel construction of the body and dynamic performance gantry
• Automatic clamp recognition and clamp positioning are available
• Special sound insulation cabinet around the machining center
• CNC controlled spray  tool lubrication system
• 8 x automatic clamps used for grabbing the work piece firmly
• 2 x pneumatic rests used for resetting the work piece in X direction
• Hand held controller allows you to prove the job before running at speed
• Optimum operational safety guaranteed by 3-zone field scanner system
• 10’’ color touch screen
• Program import via USB flash memory stick
• Standard ISO ‘G’ code programming language
• Automatic central guide lubrication system
• LED lighting in the cabinet
• Multi-language support

OPTIONAL

• Work station PC for CAM applications
• Compensation chuck (up to M8)
• Tool length measurement kit
• Chip removal conveyor belt
• Tool car
• Additional clamps
• Saw blade, tools, tool holder and collets
• Covering sound insulation material inside the cabinet

AIM 4410 is 4-axis servo controlled machining center which is designed to perform drilling, grooving, notching, taping, saw milling, etc. on all kinds of aluminum & PVC profiles, light alloys in general and thin walled steel profiles. Efficient and economic processing on the five sides of the profiles is possible with this fully automatic machining center. The moveable turret type of tool magazine equipped with 12 standard tools provide a fast tool change. It is housed in the mobile gantry to minimize the tool change time. An additional magazine for the saw blade with 180 mm dia. ensures the ease of machining on the exterior applications of the profiles. The machine can be used in tandem mode, a work method that allows machine stop times to be reduced to a minimum as it allows work piece change time (loading/unloading) to be run "while the machine is operating. Automatic clamp recognition and clamp positioning is available. The machine can be operated as two stations with separated working zones to avoid the loss of loading & unloading time. Machine is produced with steel profiles and sheet, and designed for the agronomy that allows operator easy installation of work pieces by hand. Metal parts are painted with Electrostatic Powder Paint which provides resistance against corrosion. Front section of machine is covered with moving door with transparent plexiglass windows so that operator can easily follow the machining process of work piece. This door also provides safety for operator.

•  CNC automation system providing motion control at 4-axis
• 2 x separate magazine unit for 12 standard tools and 1 for saw blade with 180 mm dia.
• Solid steel construction of the body and dynamic performance gantry
• Automatic clamp recognition and clamp positioning are available
• Tapping feature up to M8
• Special sound insulation cabinet around the machining center
• CNC controlled spray tool lubrication system
• 4 x automatic clamps used for grabbing the work piece firmly
• 2 x pneumatic rests used for resetting the work piece in X direction
• Hand held controller allows you to prove the job before running at speed
• Optimum safety barier
• 10’’ color touch screen
• Program import via USB flash memory stick
• Standard ISO ‘G’ code programming language
• Automatic central guide lubrication system
• LED lighting in the cabinet
• Multi-language support

Optional​

• Work station PC for CAM applications
• Compensation chuck (up to M8 tapping)
• Tool length measurement kit
• Chip removal conveyor belt
• Tool car
• Additional clamps
• Saw blade, tools, tool holder and collets
• Covering sound insulation material inside the cabinet